Join Date: Oct 2016
Location: Saint Joseph, Louisiana
Try This First
The casing and plugs are made of aluminum and are easily stripped if the wrong tool is used or too much force is applied. The drain plugs require either a 6 mm or 8mm torx wrench. Sounds as though you used a SAE wrench which is slightly smaller than the metric version. There are three possible solutions: First, get the proper size torx head and try tapping it in place. It may get enough of a "bite" to allow loosening the plug: Second, find a tool meant for just this purpose, and third, take it to a machine shop and let them loosen it. Get a replacement plug and a set of metric wrenches as all bolts and screws on the Polaris are metric.
Sterling J Peters
LTC USA CE (Retired)
2014 Ranger 400HO
Entirely Stock (so far)
putt'n down the dirt lane of life.